AC System Overview:
Note: An electrical diagram of Sanctuary’s AC Power Distribution System as described in this article is located here (Adobe Portable Document Facility (.pdf) file): 20161022_ac_electrical_distribution_system.
The ship is wired to operate from two single-phase, grounded-neutral, 120VAC, 30A shore circuits originating in a dockside shore power system. Neither the shore grounded (white) neutral conductor (white) nor the ungrounded energized conductor (black) is connected to the safety ground (green) aboard the ship (ABYC E11, 18.104.22.168).
The ship’s AC safety ground (green) and DC negative buss (black) are connected together in the engine room (ABYC E11, 22.214.171.124.1 and subs).
The ship is fit with a ProMariner® Prosafe-1™ galvanic isolator. AT the time of it’s installation, the device complied with the then requirements of ABYC A28, 28.13 (now obsolete). The diode pack of the device is installed in series with the ship’s incoming green safety ground wire. The isolator and its control module are located in the ship’s electrical closet. The enumerator/monitor is mounted at the ship’s electrical control center located stbd, in the companionway to the vee berth.
Note: the ProMariner® galvanic isolator control module was disconnected in May, 2016. The design of the enumerator/control module places a ground fault on the incoming shore power circuit. That ground fault is used by the device to test the ship’s safety ground wire for continuity. That ground fault can trip shore power ground fault sensors. Disconnecting the enumerator does not affect the purpose or operation of the diode pack itself, but it does defeat the self-checking feature of the OEM design of the enumerator/monitor.
The ship is fit with two 120VAC, 30 Amp SmartPlug® marine shore power inlet connections (ABYC E11, 126.96.36.199.2 and subs). “Shore 1” corresponds to a Newmar® ACDC-1™ “house” AC Load Center (identified with the numeral “1”). AC branch circuit breakers (ABYC E11, 188.8.131.52 and subs) serving the genset battery charger, refrigerator/freezer, 120VAC water heater, inverter/charger and several house utility outlet circuits are installed. “Shore 2” corresponds to a Weems and Plath® “heat pump” Load Center (identified with the numeral “2”). AC branch circuit breakers (ABYC E11, 184.108.40.206 and subs) serving two reverse cycle heat pumps and a raw water circulator pump (“air conditioner” units) are installed. It is not necessary to connect both shore power circuits in order to use either one; each is completely independent of the other.
The ”AC Master Breaker” on the NewMar® “house” AC Load Center and the ”Master Breaker” on the Weems and Plath® “heat pump” Load Center function as shore power disconnect switches (ABYC E11, 220.127.116.11 and subs and 18.104.22.168 1). These double-pole breakers isolate their respective AC shore power circuits from the ship’s on-board AC distribution system. The 120V energized current-carrying (“hot”) buss on the AC side of the NewMar® Load Center has been modified from its OEM configuration. Breakers 1-4 on the NewMar® panel are fed by shore line-in or generator power. Breakers 5-8 on the NewMar® panel are fed by the onboard inverter/charger as described later in this document.
- Note: This section of E11 was upgraded to include ELCI in the July, 2012 release of the standard. Sanctuary complies with the July, 2009, release, E11, 22.214.171.124.1.1. Sanctuary is not fit with ELCI at this time.
The ship is fit with an ONAN® MDJE™ onboard generator. The generator is powered by aa Onan 2-cylinder, 4-cycle diesel engine. Diesel fuel for the generator engine is drawn from the ship’s onboard fuel tanks. The generator has a 2-stage (fresh water with heat exchanger) cooling system. The generator is rated for continuous operation at 7.5kW, 60Hz. Generator operation (glow plugs, start/stop) is controlled by two rocker switches mounted at the ship’s electrical control center. The generator and its diesel engine are mechanical devices that require periodic preventive maintenance. Refer to the Onan manual for maintenance schedules. The generator’s AC output is wired in a 240VAC configuration. The generator starter motor is fed through a BlueSea Systems ML-RBS remotely operated DC disconnect switch (ABYC E11, 126.96.36.199.1, 188.8.131.52.2).
The ship is fit with a Blue Systems® p/n 9093 manual Generator Transfer Switch. The GTS transfers the ship’s AC distribution load centers to either the shore power inlets or the onboard generator. When shore power is available, and the load center disconnect switches are set “on,” the corresponding green “Shore Power” LED on the GTS operator’s panel becomes illuminated. The GTS is of the break-before-make design. This prevents simultaneous cross-connection of incoming shore power source(s) and the ship’s generator (ABYC E11, 184.108.40.206). This allows the generator to be started and run for servicing while the ship is simultaneously connected to energized (live) shore power connections.
Shown following is the wiring layout of the GTS as installed. Shore power service cords feed “Source 1” and “Source 2.” The 240V onboard Generator feeds “Source 3.” The NewMar® AC Load Center for “house” loads is connected as “Load 1;” the Weems & Plath® Load Center for heat pumps is connected as “Load 2.” The GTS is shown in the “Shore” position. If the generator is “running,” the green “Generator” LED on the GTS operator’s panel becomes illuminated. If both shore and generator power are available at the same time, both sets of LEDs will be illuminated.
The ship is fit with a Magnum® MS2012™ Pure Sine Wave Inverter/Charger.
- When either shore or generator power is available, the device operates in “Passthru” mode to forward AC power to utility outlets via circuit breakers 5–8 on the NewMar® AC Load Center and to simultaneously charge the ship’s battery bank. When shore or generator power is not available, the device operates in “Invert” mode as the AC power source for circuits 5-8. The device automatically switches between its “passthru” and “invert” modes as availability of shore or generator power changes.
- The neutral buss for branch circuits powered by the inverter/charger is isolated from the neutral buss for branch circuits powered solely by shore or generator power. Magnum requires this separation, which they base on ABYC A31, 220.127.116.11.1. However, AC neutrals are defined to be “grounded conductors.” Therefore, this ABYC reference seems obscure, since it refers to separation of “ungrounded conductors.”
- Configuration of the operational status of the inverter/charger is manually selectable via the ME-RCtm Remote Control mounted at the ship’s electrical control center area.
- The “fault” lamp on the ME-RCtm Remote Control indicates a problem that prevents normal operation of the inverter/charger. The two most common faults are spike voltages and out-of-tolerance frequency deviations. These faults sometimes occur when the ship is operating on the generator as its AC power source and heavy loads cycle “on” and “off.” These “faults” can be manually cleared by recycling DC power via the inverter/charger battery disconnect switch in the engine room space.
- DC electrical energy to power the inverter/charger originates from either 1) the propulsion engine’s alternator (supplemented by the battery bank), if the ship’s propulsion engine is running, or 2) solely by the ship’s battery bank, if the ship’s propulsion engine is not running. In the absence of shore or generator power, the DC ampere-hour (aHr) capacity of the ship’s battery bank can be conserved by discontinuing use of the Inverter/Charger and its attached AC loads.
Finally, the ship is fit with a 700-watt Xantrex® Modified Sine Wave (MSW) utility Inverter. This inverter is an alternative AC power source that can feed a utility outlet power strip on the ship’s salon nav station. This inverter is a stand-alone device that is not integrated into the ship’s AC distribution system. It is available to power the satellite TV receiver/DVR and the TV. DC energy supply for this inverter is as described above. The device mounted on the aft bulkhead of the ship’s standing closet.
DEFINITION: “Secured State” of the Ship’s AC Electrical System
Aboard Sanctuary, a “secured state” for the AC Electrical System is defined to exist when all of the following conditions exist:
- All individual AC house circuit breakers on the NewMar® AC Load Center are in the “off” position,
- All individual heat pump circuit breakers on the Weems & Plath® Load Center are in the “off” position,
- The “AC Master Breaker” on the Newmar® AC Load Center and the “Master Breaker” on the Weems and Plath® Load Center are both in the “off” position,
- The generator transfer switch is in the “off” position,
- Shore power service cords are disconnected and stored aboard,
- The generator is not running,
- DC power to the Xantrex® MSW Inverter is discontinued via it’s disconnect breaker, located in the electrical closet,
- DC power to the Magnum® MS2012tm system-integrated Inverter/Charger is discontinue via the DC rotary disconnect switch located in the engine room, stbd bulkhead.
References to ABYC E11 contained in this document:
All references to ABYC E11, AC AND DC ELECTRICAL SYSTEMS ON BOATS, are to the July, 2012, release of the standard unless otherwise noted.